...
  • Product
    Features

    Take a look at our full features list and description.

    Security

    We are committed to privacy and security at every level.

  • Use Cases
    Planning

    Transform your ideas into clear and effective plans.

    Management

    Take control of your processes and discover new insights.

    Writing

    Easily build your documentation directly from your process flows.

  • ProFrameworks
  • Pricing
  • Resources
    Knowledge Base

    Our latest documentation with articles by category and topic.

    Templates

    Browse our ready-made templates to get started quickly.

    Blog & News

    We post routinely with news, announcements and blog articles.

    Contact Support

    Do you have an issue? Want to request a feature, or report a bug?

  • Log In
  • Try for Free
Templates How a Brewery Works

How a Brewery Works

From basic ingredients of raw barley, wheat, oats or rye to the finished product ready for packaging this process illustrates a complete cycle for breweries across the world.

How a Brewery Works

This diagram was created on Mar 25, 2021 9:32 PM and was last updated Jul 13, 2021 12:06 PM.

1.
Recipe

Assigned to Brewer

Your report's description here...

Links to 2. Grainand 7 more

2.
Grain

Assigned to Warehouse

The starch source, termed as the "mash ingredients", in a beer provides the fermentable material and is a key determinant of the strength and flavour of the beer. The most common starch source used in beer is malted grain. Grain is malted by soaking it in water, allowing it to begin germination, and then drying the partially germinated grain in a kiln. Malting grain produces enzymes that convert starches in the grain into fermentable sugars.[68] Different roasting times and temperatures are used to produce different colours of malt from the same grain. Darker malts will produce darker beers.[69] Nearly all beer includes barley malt as the majority of the starch. This is because its fibrous hull remains attached to the grain during threshing.

Linked from 1. Recipe
Links to 3. Milling

3.
Milling

Assigned to Grist Case and Brewer

After malting, barley is milled, which finally removes the hull, breaking it into large pieces. These pieces remain with the grain during the mash, and act as a filter bed during lautering, when sweet wort is separated from insoluble grain material. Other malted and unmalted grains (including wheat, rice, oats, and rye, and less frequently, corn and sorghum) may be used. Some brewers have produced gluten-free beer, made with sorghum with no barley malt, for those who cannot consume gluten-containing grains like wheat, barley, and rye.[70]

Linked from 2. Grainand 1 more
Links to 5. Grist

4.
Hot Water

Assigned to Hot Liquor Tank

Your object's description here...

Linked from 20. Chilled Water that is now Hot
Links to 6. Mashing

5.
Grist

Assigned to Grist Case

Your object's description here...

Linked from 3. Milling
Links to 6. Mashing

6.
Mashing

Assigned to Mash Tun and Brewer
1.5 hrs

Hot water (known as "liquor" in brewing terms) is mixed with crushed malt or malts (known as "grist") in a mash tun.[52] 
The mashing process takes around 1 to 2 hours,[53] during which the starches are converted to sugars, 

Linked from 4. Hot Waterand 2 more
Links to 7. Wort

7.
Wort

Assigned to Mash Tun

Your object's description here...

Linked from 6. Mashing
Links to 8. Transfer

8.
Transfer

Assigned to Mash Tun, Lauter Tun and Brewer

Your task's description here...

Linked from 7. Wort
Links to 9. Sparging

9.
Sparging

Assigned to Lauter Tun, Boil Kettle and Brewer
1.5 hrs

The grains are now washed in a process known as "sparging". This washing allows the brewer to gather as much of the fermentable liquid from the grains as possible. 
The process of filtering the spent grain from the wort and sparge water is called wort separation. The traditional process for wort separation is lautering, in which the grain bed itself serves as the filter medium. 

Linked from 8. Transfer
Links to 10. Sparged Wort

10.
Sparged Wort

Assigned to Boil Kettle

Your object's description here...

Linked from 9. Sparging
Links to 12. Boil & Hopping

11.
Hops

Assigned to Warehouse

Your object's description here...

Linked from 1. Recipe
Links to 12. Boil & Hopping

12.
Boil & Hopping

Assigned to Boil Kettle and Brewer
1 hr

The sweet wort collected from sparging is put into a kettle, or "copper" (so-called because these vessels were traditionally made from copper),[56] and boiled, usually for about one hour. 

During boiling, water in the wort evaporates, but the sugars and other components of the wort remain; this allows more efficient use of the starch sources in the beer. 

Boiling also destroys any remaining enzymes left over from the mashing stage. 

Hops are added during boiling as a source of bitterness, flavour and aroma. 

Hops may be added at more than one point during the boil. The longer the hops are boiled, the more bitterness they contribute, but the less hop flavour and aroma remains in the beer.[57]

Linked from 10. Sparged Wortand 2 more
Links to 13. Transfer

13.
Transfer

Assigned to Boil Kettle, Whirlpool and Brewer

Your task's description here...

Linked from 12. Boil & Hopping
Links to 14. Hopped Wort

14.
Hopped Wort

Assigned to Whirlpool

Your object's description here...

Linked from 13. Transfer
Links to 15. Whirlpooling

15.
Whirlpooling

Assigned to Whirlpool and Brewer
1 hr

Your task's description here...

Linked from 14. Hopped Wort
Links to 16. Transfer

16.
Transfer

Assigned to Whirlpool and Brewer

Your task's description here...

Linked from 15. Whirlpooling
Links to 18. Chilling

17.
Chilled Water

Assigned to Cold Liquor Tank

Your object's description here...

Links to 18. Chilling

18.
Chilling

Assigned to Chiller and Brewer

Your task's description here...

Linked from 16. Transferand 1 more
Links to 19. Chilled Wort ready for Fermentationand 1 more

19.
Chilled Wort ready for Fermentation

Assigned to Chiller

Your object's description here...

Linked from 18. Chilling
Links to 21. Brewing (Hot Side) Complete

20.
Chilled Water that is now Hot

Assigned to Chiller

Your object's description here...

Linked from 18. Chilling
Links to 4. Hot Water

21.
Brewing (Hot Side) Complete

Assigned to Chiller

Your milestone's description here...

Linked from 19. Chilled Wort ready for Fermentation
Links to 23. Fermentation

22.
Yeast

Assigned to Warehouse

Your object's description here...

Linked from 1. Recipe
Links to 23. Fermentation

23.
Fermentation

Assigned to Fermenter and Brewer
2 wks

During fermentation, the wort becomes beer in a process that requires a week to months depending on the type of yeast and strength of the beer. 

In addition to producing ethanol, fine particulate matter suspended in the wort settles during fermentation. Once fermentation is complete, the yeast also settles, leaving the beer clear.[58]

During fermentation most of the carbon dioxide is allowed to escape through a trap and the beer is left with carbonation of only about one atmosphere of pressure. 

Linked from 22. Yeastand 2 more
Links to 24. Fermenting (Cellaring) Complete

24.
Fermenting (Cellaring) Complete

Assigned to Fermenter

Your milestone's description here...

Linked from 23. Fermentation
Links to 25. Brite Beer

25.
Brite Beer

Assigned to Fermenter

Your object's description here...

Linked from 24. Fermenting (Cellaring) Complete
Links to 26. Transfer

26.
Transfer

Assigned to Fermenter, Brite Tank and Brewer

Your task's description here...

Linked from 25. Brite Beer
Links to 28. Chilling and Carbonating

27.
CO2

Assigned to Warehouse

Your object's description here...

Links to 28. Chilling and Carbonating

28.
Chilling and Carbonating

Assigned to Brite Tank and Brewer
2 days

The carbonation is often increased either by transferring the beer to a pressure vessel such as a keg and introducing pressurized carbon dioxide

Linked from 26. Transferand 2 more
Links to 29. Beer

29.
Beer

Assigned to Brite Tank

Your object's description here...

Linked from 28. Chilling and Carbonating
Links to 30. Transfer

30.
Transfer

Assigned to Brite Tank, Canning Line and Brewer

Your task's description here...

Linked from 29. Beer
Links to 32. Canning and Packaging

31.
Cans, lids, packing material

Assigned to Warehouse

Your object's description here...

Links to 32. Canning and Packaging

32.
Canning and Packaging

Assigned to Canning Line

Your task's description here...

Linked from 30. Transferand 1 more
Links to 33. Canned & Packaged Beer

33.
Canned  & Packaged Beer

Assigned to Canning Line

Your object's description here...

Linked from 32. Canning and Packaging
Links to 34. Transfer

34.
Transfer

Assigned to Canning Line and Cold Room

Your task's description here...

Linked from 33. Canned & Packaged Beer
Links to 35. Packaged Beer ready for sale

35.
Packaged Beer ready for sale

Assigned to Cold Room

Your object's description here...

Linked from 34. Transfer
Links to 36. Packaging Complete

36.
Packaging Complete

Assigned to Cold Room

Your milestone's description here...

Linked from 35. Packaged Beer ready for sale

Ready to get started?

Try this template and more today and See How Work Happens™!

Start a Diagram
...®

See How Work Happens.TM

  • ...
  • pinterest
  • linkedin
  • youtube
Product
  • Features
  • Security & Privacy
  • Pricing
  • Release Notes
Use Cases
  • Planning
  • Management
  • Writing
Support & Learn
  • Knowledge Base
  • Blog / News
  • Contact Support
  • Templates
  • Integrations
  • Professional Services
Legal
  • Privacy Policy
  • Cookie Policy
  • Terms of Use
©2022 All Rights Reserved. TeamFlow® is a registered trademark. All rights reserved.
TeamFlow® Classic user? Please contact us at hello@teamflow.com.